Date paste production and packaging line
One of the most important food processing lines industrially is the date paste production and packaging line. The line was designed to produce date paste based on the basic material, which is fresh dates. Many companies specialize in manufacturing this line to enhance the production of date paste, package it and export it to stores and food establishments that sell it to the consumer. In the lines of this article, we will learn about the most important general and technical specifications of this line and how it works effectively for the production and packaging of date paste.
Date paste production and packaging line
The date paste production and packaging line generally produces date paste starting with fresh dates, ending with filling the last product, which is date paste, in suitable packages as required. Like other lines for the production and packaging of various foodstuffs such as date molasses, the tomato paste production process is carried out automatically without the intervention of hands, starting from the stage of washing the raw material (fresh dates) all the way to the packing stage. This line can be equipped and prepared according to the requirements and works to produce date paste with a concentration that can be set and controlled. It is also distinguished by performing the packing process in a vacuum way to ensure that the dough does not ferment or interact with oxygen.
The date paste production and packaging line generally consists of the following sections:
- Primary steam tunnel.
- Main steam tunnel.
- Date kernels and tissue isolation machine.
- Cooling belt
- Final product homogenizer.
- Date paste pump.
- Date paste filling machine.
- The final product.
The mechanism of the date paste production and packaging line
The date paste production and packaging line operates with a high production capacity of approximately 3 tons per hour, and it is preferable that it be manufactured in compliance with CE European quality standards. The line operates in a regular and smooth manner as follows:
- Fresh dates of all kinds, dry or wet, are received.
- The date grains are passed through the first steam tunnel and then the main steam tunnel, which moisturize and sterilize the date grains.
- After the main steam tunnel, the moistened dates are transferred to the unit for removing the tissues and seeds, so that the seeds are completely isolated from the dates and within an almost non-existent waste rate. Within this unit, the resulting dates are also chopped.
- Within the cooling process, the produced date minced is moistened.
- The product is transferred to the homogenizing unit (the final product homogenizer) to be grinded and homogenized.
- The resulting date paste pump pumps the paste to the packing machine.
- In the date paste filling machine, the resulting paste is packed into transparent bags or printed bags, so that the final product comes out with high quality.
Technical specifications of the date paste production and packaging line
The date paste production and packaging line is characterized by very good technical specifications that guarantee the manufacture, preparation, and packaging of the product with high quality, and the materials that this line operates on are only fresh dates and date paste. The packing range ranges from 500 to 5000 grams, and the technical specifications are as follows:
- The body of the machine is made of L304 food grade stainless steel.
- It operates at 380 volts with a frequency of 50 to 60 Hz.
- The mechanical parts are made of L304 food grade stainless steel, with a percentage of 95%, including the motors. The other mechanical parts are made of copper, steel, and aluminium.
- SKF ball bearings.
- Engines and gearboxes are Turkish industry with European distinction.
- The main microcontroller is from Omron brand.
- The electrical elements contained in the line are of a type Siemens - Schneider
- The control and touch screen are Omron brand, and it includes four different languages, and it can control all the operations of the machine.
- Festo pneumatic control systems.
SmartMAK is one of the best date paste production and packaging line manufacturers.
SmartMAK is considered one of the best food processing line manufacturing companies. The company manufactures date paste production and packaging lines, in addition to production lines for many other foodstuffs, such as the tomato sauce (ketchup) production and packaging line, date syrup production and packaging line, and many others.
SmartMAK Company maintains the confidence of its industrial customers in it, so it works to secure a lot of equipment and supplies for efficient, reliable, and high-performance production lines. So that the final product is presented in the best way. The company also provides comprehensive support all over the world in terms of working on designing integrated lines on demand to suit the manufacture and preparation of all products needed by the consumer. In addition, Smart Mac serves many food manufacturing companies by manufacturing the production and packaging line for date paste, which works Smoothly and harmoniously between electrical and mechanical operations.
The line, which is manufactured by SmartMAK, also has a protection system for its workers, which guarantees protection from electrical current surges. It also prevents automatic work stoppage as a result of the end of the packaging roll, ensuring that the dough is not wasted.
The date paste production and packaging line is one of the necessary manufacturing lines and of great importance in obtaining the final product with high quality because it guarantees the safety of the product, sterilization and preservation in ways that are more guaranteeing resistance to external factors by filling it in the best way.
