Tomato sauce production and filling line
The tomato sauce production and packaging line is one of the most important industrial processing lines for foodstuffs. This line was designed to produce and package ketchup, or what is called tomato sauce, or similar products such as date molasses, jam, and pepper sauce production and packaging; Different companies specialize in manufacturing such lines to enhance the production of many necessary foodstuffs. What are the most important specifications of the tomato sauce production and filling line, what are its most prominent technical specifications?
Tomato sauce production and filling line
The tomato sauce production and filling line is one of the most important lines that some companies manufacture to produce various foodstuffs such as date molasses, tomato sauce or ketchup, pepper sauce, and more. This line works automatically and does not need to be touched by hands, from the stage of washing the component vegetables to the final packaging stage. The line can also be set up and equipped according to demand to fill cardboard, glass, metal, or plastic containers, or within nylon packing envelopes.
The tomato sauce filling and production line produces tomato sauce with a controlled concentration. But how does this line work?
The production and packaging line starts with fresh and washed tomatoes and ends with packing them into packages of different shapes and sizes, made of plastic, glass or metal. The line is characterized by the presence of a self-washing unit. This unit washes the line completely with chlorine and hot water, as is the case in many production lines such as the date molasses production and packaging line, in order to sterilize and clean all parts of the line and pipes from the inside.
How does the tomato sauce production and filling line work?
The tomato sauce production and packaging line has a high productivity of about 30 tons per day, and it consumes moderate electricity; The body parts of this line are made of L304 stainless steel. The line works as follows:
- Tomatoes are received and transported to the washing basin through a conveyor belt designated for receiving.
- Tomatoes are washed through water and air pressure in the washing basin.
- The tomatoes, after being washed, pass through a control conveyor for manual sorting.
- It is then subjected to the squeezing stage in a dedicated machine called the tomato squeezing machine.
- The resulting tomato juice is filtered to remove the seeds prior to the cooking process.
- The cooking phase begins in a vacuum cooker that works on vacuuming air to speed up the cooking process.
- The resulting tomato juice goes to the sterilization and pasteurization stage according to the tubular mechanism.
- Finally, the packaging stage begins under sterile conditions to obtain the desired final product.
Technical specifications of the tomato sauce production and filling line
As we mentioned, the tomato sauce production and packaging line produces tomato sauce, pepper, or similar products such as date molasses as well, or the like. The technical specifications of each production and packaging line differ from the other according to the material allocated to it and the nature of the work of each line. You will learn about the technical specifications of the production and packaging line. For tomato sauce:
- The main microcontroller for this line is of Omron type.
- Existing electrical elements: Schneider-Siemens
- Pneumatic control systems of the type: Festo.
- Air pressure: 6 to 8 bar.
- Control and touch screen controls all operations of the machine and has four languages; It is from the Omron brand.
- Gearboxes and controllers: Turkish industry with German distinction.
- It operates at a frequency of 50 to 60 Hz.
- It is made of food grade stainless steel L304 by 90% only. The mechanical parts and motors are made of steel, aluminium, and copper.
SmartMAK is one of the best production lines manufacturers.
If you need more help, contact SmartMAK, as it is one of the best-known companies for manufacturing industrial processing lines for various products such as vegetables, fruits, dates, juices, etc. The tomato sauce production and filling line is one of these lines known for manufacturing ketchup, tomato sauce, or pepper. SmartMAK Company lives up to the expectations of its industrial customers, providing a lot of equipment for efficient, reliable, and high-performance production lines. The company provides comprehensive support all over the world and works to design integrated lines on demand to suit the manufacture and preparation of all your products.
This was all the information related to the tomato sauce production and packaging line, and this line has proven its efficiency in many companies as it is necessary for the manufacture of various food products, and this is what made it one of the most famous food production lines.
