Dates Syrup Processing and Filling Line

Description

Dates Syrup Processing and Filling Line from SmartMak™ is one of the most important food processing machines, the line produces molasses at a concentration up to 78 Brix, from dates to packaging in different packages according to demand.

Dates Syrup Processing and Filling Line:

The Dates Syrup Processing and Filling Line is considered one of the commercial and industrial food processing equipment, from SmartMak™ one of the most important Food processing equipment manufacturers.
 

The Dates Syrup Processing and Filling Line  from SmartMak™ produces pure date syrup, at a controlled concentration up to Brix 78. The line works starting from dates to packaging in glass, plastic or metal containers of various sizes and shapes as requested.

This line is characterized by a high production capacity of up to 10 tons per day, and the work in it is done completely automatically and without the intervention of the labor, and it is also characterized by the presence of Clean in Place system (CIP), that guarantees washing the entire line with hot water and chlorine to clean and sterilize all parts of the line and pipes from inside.

Flowchart - Dates Syrup Processing and Filling Line

Flowchart - Dates Syrup Production and Filling Line

The line produces syrup from dates, which first goes through the stages of cleaning and purification from impurities and sticks and washing within the dip washing unit, then the dates pass through a steam tunnel that ensures sterilization of the dates and moisturizing them with steam in preparation for the peeling process within the tissue removal and peeling unit, then the resulting paste is pumped through a special pump to the double wall sugars extraction tank, where water is added to this tank automatically with mixing and homogenization to ensure the homogeneity of the resulting sugar juice, then the resulting liquid passes through a plate and frame filter press that filters the liquid from sediments and tissues, and the resulting liquid is transferred to a collection tank in preparation for its condensation. Then, the condensation takes place within the vacuum boiler that works to condense the liquid at a relatively low temperature and low pressure, which ensures preserving the properties of the resulting syrup, which is finally transferred to the collection tanks in preparation for the filling phase.

The line is provided upon request with equipment to fill the required packages and carton them up to the stage of making them ready for shipment as a final product, where the line can be equipped with a plastic gallon filling machine with a capacity between 10-25 kg, and the line can also be equipped with a small glass, plastic or metal packaging line (100 mL - 1 liter).

Technical Information:

  • Machine structure: Made of Food grade Stainless Steel (L 304)
  • Electrical Specifications: 3 Phase | 380 V | 50-60 Hz
  • Mechanical Parts: Made of Food grade Stainless Steel (L 304), only motors and some mechanical parts are made of aluminum, steel and copper
  • Bearing: SKF
  • Engines and Gearboxes: Turkish industry with European franchise
  • Main Controller: Omron
  • Touch Screen and Control: Omron touch screen control – It controls all operations of the machine, and includes four different languages
  • Pneumatic Control Systems: Festo

Materials:

Production Lines Accessory:

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Interior Parts Manufacturers:

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